每年出版 4 期
ISSN 打印: 1093-3611
ISSN 在线: 1940-4360
Indexed in
EFFECT OF MULTILAYER PROTECTIVE COATING ON THE THERMAL FIELD DYNAMICS IN THE CUTTING TOOL DURING MACHINING
摘要
The influence of the multilayer coating on the thermal load of the cutting tool was investigated. Using mathematical simulation methods, the heat flow propagation in a coated cutting tool was presented. The thermal insulation effect arising in the multilayer coating with the Al2O3 ceramic layer was considered. The analysis of thermal protection effect of such coatings at different cycles of material processing was made. The basic tribotechnical characteristics of coatings, which make a significant contribution to reducing the thermal load on the cutting plate, have been established.
-
Brito, R.F., de Carvalho, S.R., de Lima e Silva, S.M.M., and Ferreira, J.R., Thermal Analysis in Coated Cutting Tools, Int. Commun. Heat Mass Transf.., vol. 36, no. 4, pp. 314-321, 2009. DOI: 10.1016/j. icheatmasstransfer.2009.01.009.
-
Fahad, M., Mativenga, P.T., and Sheikh, M.A., A Comparative Study of Multilayer and Functionally Graded Coated Tools in High-Speed Machining, Int. J. Adv. Manuf. Technol., vol. 62, nos. 1-4, pp. 43-57, 2012. DOI: 10.1007/s00170-011-3780-x.
-
Goncharov, A.A., Yunda, A.N., Bondarenko, R.Yu., Goncharova, S.A., Vasilyeva, L.V., and Agulov, A.V., Modeling of Thermal Processes in the Cutting Insert with a Protective Coating, Nanomateri- als: Application & Properties (NAP) 2016, Proc. of IEEE 6th Int. Conf., Lviv, Ukraine, vol. 5, no. 1. pp. 02NEA06-1-02NEA06-4, 2016. DOI: 10.1109/NAP.2016.7757301.
-
Goncharov, A.A., Yunda, A.N., Myronenko, Y.V., Belous, D.A., and Vasilyeva L.V., Effect of a Protective Coating on the Temperature Distribution in a Revolving Cutting Tool and the Cutting Tool Lifetime, High Temp. Mater. Process., vol. 22, no. 4, pp. 279-291, 2018. DOI: 10.1615/HighTemp-MatProc.2018029411.
-
Grzesik, W., Determination of Temperature Distribution in the Cutting Zone Using Hybrid Analytical-FEM Technique, Int. J. Mach. Tool. Manuf., vol. 46, no. 6, pp. 651-658, 2006. DOI: 10.1016/j. ijmachtools.2005.07.009.
-
Grzesik, W., Nieslony, P., and Bartoszuk, M., Finite Element Modeling of Temperature Distribution in the Cutting Zone in Turning Processes with Differently Coated Tools, J. Mater. Process. Technol., vols. 164-165, pp. 1204-1211, 2005. DOI: 10.1016/j.jmatprotec.2005.02.136.
-
Grzesik, W., Nieslony, P., and Bartoszuk, M., Modeling of the Cutting Process Analytical and Simulation Methods, Adv. Manuf. Sci. Technol., vol. 33, no. 1, pp. 5-29, 2009.
-
Grzesik, W., The Influence of Thin Hard Coatings on Frictional Behavior in the Orthogonal Cutting Process, Tribol. Int., vol. 33, no. 2, pp. 131-140, 2000. DOI: 10.1016/s0301-679x(00)00072-4.
-
Guemmour, M.B., Sahli, A., Kebdani, S., and Sahli, S., Simulation of the Chip Formation and Temperature Distribution by the FEM, J. Appl. Sci., vol. 15, no. 9, pp. 1138-1148, 2015. DOI: 10.3923/ jas.2015.1138.1148.
-
Kagnaya, T., Lazard, M., Lambert, L., Boher, C., and Cutard, T., Temperature Evolution in WC-6% Co Cutting Tool during Turning Machining: Experiment and Finite Element Simulations, WSEAS Trans. Heat Mass Transf., vol. 6, no. 3, pp. 71-80, 2011. http://www.wseas.us/e-library/transactions/ heat/2011/53-368.pdf.
-
Khomenko, A.V. and Prodanov, N.V., Study of Friction of Ag and Ni Nanoparticles: An Atomistic Approach, J. Phys. Chem. C, vol. 114, pp. 19958-19965, 2010. DOI: 10.1021/jp108981e.
-
Khomenko, A.V, Troshchenko, D.S., and Metlov, L.S., Thermodynamics and Kinetics of Solids Fragmentation at Severe Plastic Deformation, Condens. Matter Phys., vol. 18, no. 3, p. 33004: 1-14, 2015. DOI: 10.5488/CMP. 18.33004.
-
Krajinovic, I., Daves, W., Tkadletz, M., Teppernegg, T., Klunsner, T., Schalk, N., Mitterer, Ch., Tritremmel, Ch., Ecker, W., and Czettl, Ch., Finite Element Study of the Influence of Hard Coatings on Hard Metal Tool Loading During Milling, Surf. Coat. Technol., vol. 304, pp. 134-141, 2016. DOI: 10.1016/j.surfcoat.2016.06.041.
-
M'Saoubi, R. and Ruppi, S., Wear and Thermal Behavior of CVD a-Al2O3 and MTCVD Ti(C,N) Coatings During Machining, CIRP Ann.-Manuf. Technol, vol. 58, no. 1, pp. 57-60, 2009. DOI: 10.1016/j. cirp.2009.03.059.
-
Pierson, H.O., Handbook of Refractory Carbides and Nitrides: Properties, Characteristics, Processing and Applications, Westwood, NJ: Noyes Publications, pp. 340, 1996.
-
Pogrebnjak, A.D. and Tyurin, Yu., Modification of Material Properties and Coating Deposition Using Plasma Jets, Phys.-Usp., vol. 48, no. 5, pp. 487-514, 2005. DOI: 10.1070/PU2005v048n05A-BEH002055.
-
Pogrebnjak, A.D., Il'jashenko, M., Kul'ment'eva, O.P., Kshnjakin, V.S., Kobzev, A.P., Tyurin, Y.N., and Kolisnichenko, O., Structure and Properties of Al2O3 and Al2O3 + Cr2O3 Coatings Deposited to Steel 3 (0.3 wt.% C) Substrate Using Pulsed Detonation Technology, Vacuum, vol. 62, no. 1, pp. 21-26, 2001. DOI: 10.1016/S0042-207X(01)00109-9.
-
Pogrebnjak, A.D., Kravchenko, Yu.A., Kislitsyn, S.B., Ruzimov, Sh.M., Noli, F., Misaelides, P., and Hatzidimitriou, A., TiN/Cr/Al2O3 and TiN/Al2O3 Hybrid Coatings Structure Features and Properties Resulting from Combined Treatment, Surf. Coat. Technol., vol. 201, no. 6, pp. 2621-2632, 2006. DOI: 10.1016/j.surfcoat.2006.05.018.
-
Shackelford, J.F. and Shackelford, A.W., Materials Science and Engineering Handbook, Boca Raton, FL: CRC Press LLC, pp. 1928, 2001.
-
Sheludyak, Y.E., Kashporov, L.Y., Malinin, L.A., and Tsalkov, V.N., Thermophysical Properties of Components of Combustible Systems, Handbook, Moscow, Russia: NGO Inform TEI, pp. 184, 1992.
-
Sorokin, V.G., Volosnikova, A.V., and Vyatkin, S.A., Book of Steel and Alloy Grades, Moscow: Mashinostroenie Publ., pp. 640, 1989.
-
Turchanin, A.G. and Babenko, S.A., Dependence of Enthalpy, Specific Heat and Entropy of Cubic Titanium Carbonitride on Temperature and Composition, High Temp., vol. 20, no. 5, pp. 719-722, 1982.
-
Umbrello, D., Filice, L., Rizzuti, S., and Micari, F., On the Evaluation of the Global Heat Transfer Coefficient in Cutting, Int. J. Mach. Tool. Manufact., vol. 47, no. 11, pp. 1738-1743, 2007. DOI: 10.1016/j.ijmachtools.2006.12.002.
-
Zhang, S., Titanium Carbonitride-Based Cermets: Processes and Properties, Mater. Sci. Eng. A, vol. 163, no. 1, pp. 141-148, 1993. DOI: 10.1016/0921-5093(93)90588-6.
-
Belous Dmitrii, Goncharov Alexander, Yunda Andrei, Khomenko Aleksei, Vasilyeva Liudmila, Goncharova Svetlana, Influence of Protective Nanocomposite Coatings on the State of Heat Flow in the Cutting Insert, 2020 IEEE 10th International Conference Nanomaterials: Applications & Properties (NAP), 2020. Crossref
-
Goncharov Alexander, Yunda Andrei, Kolinko Ivan, Goncharova Svetlana, Fesenko Oleksii, Features of Modeling the Processes of Formation of Films of Refractory Compounds, 2021 IEEE 11th International Conference Nanomaterials: Applications & Properties (NAP), 2021. Crossref
-
Heat-Transfer Processes in Multilayer Nanocomposite Systems During Cutting, Nanosistemi, Nanomateriali, Nanotehnologii, 20, 2, 2022. Crossref
-
Belous D. A., Badalian A. Yu., Goncharov A. A., Khomenko O. V., Goncharova S. A., Influence of Protective Nanocomposite Coatings on State of Thermal and Strain Fields in Cutting Plate, METALLOFIZIKA I NOVEISHIE TEKHNOLOGII, 44, 11, 2022. Crossref