Published 4 issues per year
ISSN Print: 2572-4258
ISSN Online: 2572-4266
Indexed in
COMPARATIVE INVESTIGATION OF NICKEL-BASED METAL-CERAMIC STRUCTURES WITH CERAMIC PARTICLES OF TUNGSTEN AND BORON CARBIDES MADE BY THE SELECTIVE LASER MELTING METHOD
ABSTRACT
Development of functional coatings on metal parts, with a set of performance properties different from the basic material features, seems to be a promising trend in modern material sciences. The reason lies in permanently rising performance and respectively increasing demands to the part reliability and lifetime. Particularly, the short life of high-loaded parts in aggressive environment, increased temperatures, and abrasive wear is a problem. The present work deals with the optimization of the laser radiation action on the metal powder mixture NiCrBSi and metal-ceramic powder mixtures like NiCrBSi-WC and NiCrBSi-B4C with different metal-ceramic ratios. It is found that when the laser is in action, ceramic particles are reduced in size and are distributed uniformly over the entire volume of the metal matrix. It is demonstrated that 12 vol.% of ceramic particles added to the metal matrix increase the coating microhardness by 30%.
-
Arcondeguy, A., Grimaud, A., Denoirjean, A., Gasgnier, G., Huguet, C., Pateyron, B., and Montavon, G., Flame-Sprayed Glaze Coatings: Effects of Operating Parameters and Feedstock Characteristics onto Coating Structures, J. Therm. Spray Technol., vol. 16, nos. 5-6, pp. 978-990, 2007.
-
Bergant, Z. and Gram, J., Quality Improvement of Flame Sprayed, Heat Treated, and Remelted NiCrBSi Coatings, J. Therm. Spray Technol., vol. 18, pp. 380-391, 2009.
-
Choong, Y.Y.C., Maleksaeedi, S., Eng, H., Wei, J., and Su, P.C., 4D Printing of High Performance Shape Memory Polymer Using Stereolithography, Mater. Design, vol. 126, pp. 219-225, 2017. DOI: 10.1016/j.matdes.2017.04.049.
-
Du, B., Paital, S.R., and Dahotre, N.B., Phase Constituents and Microstructure of Laser Synthesized TiB2-TiC Reinforced Composite Coating on Steel, Scripta Materialia, vol. 59, no. 10, pp. 1147-1150, 2008. DOI: 10.1016/J.SCRIPTAMAT.2008.07.035.
-
Fomin, V.M., Golyshev, A.A., Kosarev, V.F., Malikov, A.G., Orishich, A.M., Ryashin, N.S., Filippov, A.A., and Shikalov, V.S., Creation of Heterogeneous Materials on the Basis of B4C and Ni Powders by the Method of Cold Spraying with Subsequent Layer-by-Layer Laser Treatment, J. Appl. Mech. Tech. Phys, vol. 58, no. 5, pp. 947-955, 2017. DOI: 10.1134/S0021894417050224.
-
Gan, M.X. and Wong, C.H., Properties of Selective Laser Melted Spodumene Glass-Ceramic, J. Eur. Ceram. Soc, vol. 37, no. 13, pp. 4147-4154, 2017. DOI: 10.1016/j.jeurceramsoc.2017.04.060.
-
Golyshev, A.A., Orishich, A.M., and Filippov, A.A., Similarity Laws in Laser Cladding of Cermet Coatings, J. Appl. Mech. Tech. Phys, vol. 60, no. 4, pp. 758-767, 2019. DOI: 10.1134/S002189 4419040217.
-
Gomez-del Rio, T., Garrido, M.A., Fernandez, J.E., Cadenas, M., and Rodriguez, J., Influence of the Deposition Techniques on the Mechanical Properties and Microstructure of NiCrBSi Coatings, J. Mater. Process. Technol., vol. 204, nos. 1-3, pp. 304-312, 2008. DOI: 10.1016/j.jmatprotec. 2007.11.042.
-
Gu, D.D., Meiners, W., Wissenbach, K., and Poprawe, R., Laser Additive Manufacturing of Metallic Components: Materials, Processes and Mechanisms, Int. Mater. Rev., vol. 57, no. 3, pp. 133-164, 2012. DOI: 10.1179/1743280411Y.0000000014.
-
Houdkova, S., Zahalka, F., Kasparova, M., and Berger, L.M., Comparative Study of Thermally Sprayed Coatings under Different Types of Wear Conditions for Hard Chromium Replacement, Tribol. Lett, vol. 43, no. 2, pp. 139-154, 2011. DOI: 10.1007/s11249-011-9791-9.
-
Kim, H.J., Hwang, S.Y., Lee, C.H., and Juvanon, P., Assessment of Wear Performance of Flame Sprayed and Fused Ni-Based Coatings, Surf. Coat. Technol., vol. 172, nos. 2-3, pp. 262-269, 2003. DOI: 10.1016/S0257-8972(03)00348-7.
-
Lu, Q.Y. and Wong, C.H., Additive Manufacturing Process Monitoring and Control by Non-Destructive Testing Techniques: Challenges and In-Process Monitoring, Virtual Phys. Prototyping, vol. 13, no. 2, pp. 39-48, 2018. DOI: 10.1080/17452759.2017.1351201.
-
Martin, A., Rodriguez, J., Fernandez, J.E., and Vijande, R., Sliding Wear Behavior of Plasma Sprayed WC-NiCrBSi Coatings at Different Temperatures, Wear, vol. 251, nos. 1-12, pp. 1017-1022, 2001. DOI: 10.1016/S0043-1648(01 )00703-7.
-
Navas, C., Colaco, R., de Damborenea, J., and Vilar, R., Abrasive Wear Behavior of Laser Clad and Flame Sprayed-Melted NiCrBSi Coatings, Surf. Coat. Technol., vol. 200, no. 24, pp. 6854-6862,2006. DOI: 10.1016/j.surfcoat.2005.10.032.
-
Paul, C.P., Mishra, S.K., Tiwari, P., and Kukreja, L.M., Solid-Particle Erosion Behavior of WC/Ni Composite Clad Layers with Different Contents of WC Particles, Opt. Laser Technol., vol. 50, pp. 155-162, 2013. DOI: 10.1016/j.optlastec.2013.03.002.
-
Przybylowicz, J. and Kusifiski, J., Structure of Laser Cladded Tungsten Carbide Composite Coatings, J. Mater. Process. Technol., vol. 109, nos. 1-2, pp. 154-160, 2001. DOI: 10.1016/S0924-0136(00)00790-1.
-
Qi, C., Zhan, X., Gao, Q., Liu, L., Song, Y., and Li, Y., The Influence of the Pre-Placed Powder Layers on the Morphology, Microscopic Characteristics and Microhardness of Ti-6Al-4V/WC MMC Coatings during Laser Cladding, Opt. Laser Technol., vol. 119, 2019. DOI: 10.1016/j. optlastec.2019.105572.
-
Rachidi, R., El Kihel, B., and Delaunois, F., Microstructure and Mechanical Characterization of NiCrBSi Alloy and NiCrBSi-WC Composite Coatings Produced by Flame Spraying, Mater. Sci. Eng. B: Solid-State Mater. Adv. Technol., vol. 241, pp. 13-21, 2019. DOI: 10.1016/j.mseb. 2019.02.002.
-
Reinaldo, P.R. and D'Oliveira, A.S.C.M., NiCrSiB Coatings Deposited by Plasma Transferred Arc on Different Steel Substrates, J. Mater. Eng. Perform., vol. 22, no. 2, pp. 590-597, 2013. DOI: 10.1007 /s11665-012-0271-7.
-
Sharkeev, Y.P., Dmitriev, A.I., Knyazeva, A.G., Eroshenko, A.Y., Saprykin, A.A., Khimich, M.A., Ibragimov, E.A., Glukhov, I.A., Mairambekova, A.M., and Nikonov, A.Y., Selective Laser Melting of the Ti-(40-50) wt.% Nb Alloy, High Temp. Mater. Process., vol. 21, no. 2, pp. 161-183, 2017. DOI: 10.1615/HighTempMatProc.2017024814.
-
Sidhu, T.S., Prakash, S., and Agrawal, R.D., Hot Corrosion Behavior of HVOF-Sprayed NiCrBSi Coatings on Ni- and Fe-Based Superalloys in Na2S04-60% V2O5 Environment at 900oC, Acta Materialia, vol. 54, no. 3, pp. 773-784, 2006. DOI: 10.1016/j.actamat.2005.10.009.
-
Zhang, Z.Q., Wang, H.D., Xu, B.S., and Zhang, G.S., Characterization of Micro structure and Rolling Contact Fatigue Performance of NiCrBSi/WC-Ni Composite Coatings Prepared by Plasma Spraying, Surf. Coat. Technol, vol. 261, pp. 60-68, 2015. DOI: 10.1016/j.surfcoat.2014.11.061.
-
Golyshev A. A., Orishich A. M., EFFECT OF LASER IMPACT PARAMETERS ON THE FORMATION OF A POOL OF THE MOLTEN B4C — Ti–6Al–4V CERMET MIXTURE, Journal of Applied Mechanics and Technical Physics, 63, 2, 2022. Crossref