Abonnement à la biblothèque: Guest
Composites: Mechanics, Computations, Applications: An International Journal

Publication de 4  numéros par an

ISSN Imprimer: 2152-2057

ISSN En ligne: 2152-2073

The Impact Factor measures the average number of citations received in a particular year by papers published in the journal during the two preceding years. 2017 Journal Citation Reports (Clarivate Analytics, 2018) IF: 0.2 To calculate the five year Impact Factor, citations are counted in 2017 to the previous five years and divided by the source items published in the previous five years. 2017 Journal Citation Reports (Clarivate Analytics, 2018) 5-Year IF: 0.3 The Eigenfactor score, developed by Jevin West and Carl Bergstrom at the University of Washington, is a rating of the total importance of a scientific journal. Journals are rated according to the number of incoming citations, with citations from highly ranked journals weighted to make a larger contribution to the eigenfactor than those from poorly ranked journals. Eigenfactor: 0.00004 The Journal Citation Indicator (JCI) is a single measurement of the field-normalized citation impact of journals in the Web of Science Core Collection across disciplines. The key words here are that the metric is normalized and cross-disciplinary. JCI: 0.08 SJR: 0.153 SNIP: 0.178 CiteScore™:: 1 H-Index: 12

Indexed in

STRUCTURAL DESIGN OF A ROTATING COMPOSITE CYLINDRICAL SHELL OF HIGH-PERFORMANCE CARDING MACHINE

Volume 13, Numéro 4, 2022, pp. 65-96
DOI: 10.1615/CompMechComputApplIntJ.2022043694
Get accessGet access

RÉSUMÉ

The cylinder is the heart of a carding machine. The composite structure of the cylinder consists of a composite cylindrical shell fixed at both ends that rotates at a constant speed around its axis. A simplified mechanical model of the filament winding composite forming and ribbing a metal cylinder is given, the differential equation of the boundary value problem of the laminated composite cylindrical shell is established, and the method for solving the static and dynamic characteristics is discussed. The PTC Creo5.0/ANSYS Workbench 2020R1 software program was employed to obtain the results used in the design and calculation models of the cylinder rotor structure system of a high-performance carding machine based on different established structural parameters and material combinations. The deformation and the critical speed of the cylinder rotor system under the combined action of the metallic clothing wrapping tension and centrifugal inertia force were calculated. The analysis and calculation results showed that the working speed of the cylinder rotor structure system was far less than its first critical speed, and the system was operating in a rigid or quasi-rigid rotor state. Under the actions of the wrapping tension of the metallic card wire and centrifugal inertia force, the maximum radial deformation of the cylinder was less than 0.06 mm. Both the aluminum alloy and filament winding cylinders were found to be light weight and highly efficient, which provided an important basis and reference in the structural design, processing and manufacturing, assembly, working gap adjustment, and operation maintenance of the cylinder. These characteristics ensured the high-precision operation and efficient carding of the cylinder system. The research results obtained in this study can be used as a reference in the development of high-efficiency carding machines.

Figures

  • Two-dimensional drawing of the cylinder structure
  • Coordinate defnitions and simplifed mechanical model of a circular cylindrical shell
  • Metal cylinder structure model
  • Filament wound cylinder structure model
  • Finite-element model of calculation model 1
  • Finite-element model of calculation model 4
  • Finite-element model of calculation model 1
  • Finite-element model of calculation model 4
  • The 0.32742 Hz mode of model 1
  • The 0.49024 Hz mode of model 1
  • The 0.66959 Hz mode of model 1
  • First critical speed [72.244 Hz (mode)] of model 1
  • Total deformation of model 1
  • Radial deformation of model 1
  • Stress distribution of model 1
  • Total deformation of model 4
  • Radial deformation of model 4
  • Stress distribution of model 4
  • Total deformation of model 1
  • Radial deformation of model 1
  • Stress distribution of model 1
  • Total deformation of model 4
  • Radial deformation of model 4
  • Stress distribution of model 4
RÉFÉRENCES
  1. ANSYS, ANSYS 2020R1 Documentation/Rotordynamic Analysis Guide/1.1. The General Dynam.cs Equations, Canonsburg, PA: ANSYS, Inc., 2020.

  2. Besson, J., Cailletaud, G., Chaboche, J.-L., and Forest, S., Non-Linear Mechanics of Materials (Solid Mechanics and Its Applications), vol. 167, London: Springer, pp. 37-65, 2010.

  3. Chang, D., Gao, S., Jing, X., Li, S., and Tian, C., Structure Analysis and Optimization of Carding Machine Cylinder,Mach. Electron., vol. 34, no. 12, pp. 26-29, 2016 (in Chinese).

  4. Chen, R., Miao, M., Zhou, B., and Liu, L., Design Principles of Textile Machinery, 2nd ed., vol. I, Beijing: China Textile Press, pp. 57-112, 1996 (in Chinese).

  5. Demuth, R., Staheli, P., Weber, K., and Fritzsche, P., Ultra-High-Performance Carding Machine, US Patent 5295284,1994.

  6. Faas, J., Naf, B., Wust, O., Sauter, C., and Gotz, T.G., High Performance Card. US Patent 6219885, filed November 12, 1999, and issued April 24, 2001.

  7. Gabler, P., All-Steel Clothing for a Carding Machine. US Patent 10280535, filed March 5, 2015, and issued May 7, 2019.

  8. Gao, D. and Wang, Y., Design and Research of Composite Large Cone Ring for Large Turbogenerator, Large Elect. Mach. Hydraul. Turbine, vol. 45, no. 2, pp. 18-22, 2015 (in Chinese).

  9. Grob, W., Metallic Card Clothing. US Patent 20170137973, filed March 24, 2016, and issued May 18, 2017.

  10. International Organization for Standardization, Textile Machinery and Accessories-Main Dimensions of Section Wires for Metallic Card Clothing Racks for Carding Machines-Part 1: Foot without Intrlocking or Interchainning, Standard ISO 9903-1:2003, MOD, Geneva, Switzerland, International Organization for Standardization, 2003.

  11. International Organization for Standardization, Textile Machinery and Accessories-Metallic Card Clothing-Definitions of Dimensions, Type and Mounting, Standard ISO 5234:2005, MOD, Geneva, Switzerland, International Organization for Standardization, 2005.

  12. Jones, R.M., Mechanics of Composite Materials, New York: Hemisphere, 1975.

  13. Li, D., Wang, Y., Guo, Y., and Chen, X., Design and Manufacture of Composite Large Cone Ring at the Stator End of Large Turbogenerator, Shanghai Medium Large Electron. Mach., vol. 56, no. 1, pp. 19-23, 2013.

  14. Marco, A., Nonlinear Vibrations and Stability of Shells and Plates, Cambridge, U.K.: Cambridge University Press, pp. 298-306, 2008.

  15. Ministry of Industry and Information Technology of the People's Republic of China, Flat Carding Machine, Standard FZ/T 93033-2014, Beijing: Ministry of Industry and Information Technology of the People's Republic of China, 2014.

  16. Soedel, W., Vibrations of Shells and Plates, 3rd ed., New York: Marcel Dekker, Inc., pp. 184-189, 2004.

  17. Stahli, U., Fritzsche, P., Bosshard, M., and Demuth, R., Carding Machine with Modular Subdivision of the Carding Zones. US Patent 4982478, filed October 20, 1989, and issued January 8, 1991.

  18. Vasiliev, V. and Morozov, E.V., Advanced Mechanics of Composite Materials, 2nd ed., London: Elsevier, 2007.

  19. Wang, Y., Design and Dynamic Analysis of Composite Wind Turbine Tower Structures, Compos.: Mech. Comput. Appl.: Int. J, vol. 10, no. 2, pp. 157-186, 2019.

  20. Wang, Y. and Gao, D., A Composite Conical Shell for the Stator End of a Large Turbo-Generator, Compos.: Mech. Comput. Appl.: Int. J., vol. 5, no. 4, pp. 319-342, 2014.

  21. Wang, Y., Gao, D., Chen, R., Zho, M., Lu, C., Liang, Y., and Han, B., Filament Winding Machine for Large Composite Rotary Parts. China Patent CN201520039539.8, filed January 20, 2015, and issued July 8, 2015a.

  22. Wang, Y., Liang, Y., Gao, D., Lu, C., Han, B., Zhao, M., Chen, R., Guo, Y., and Chen, X., Gantry Fiber Belt Laying Machine. China Patent CN201520161584.0, filed March 20, 2015, and issued August 26, 2015b.

  23. Wang, Y. and Zhang, Y., A Composite Fiber Bundle Placement Head. China Patent CN201520618701.1, filed August 17, 2015, and issued March 16, 2016.

  24. Wang, Y. and Zhu, J., Dynamic Optimization Design of Stator End Winding of Large Turbogenerator, Mech. Sci. Technol., vol. 27, no. 2, pp. 205-208, 2008 (in Chinese).

  25. Wei, Z., Wang Y., Yu, Y., and Chen, X., Modal Analysis and Simulation of Large Turbogenerator Rotor System, J. Basic Sci. Textile Univ., vol. 25, no. 2, pp. 217-221, 2012.

  26. Zhang, Y., Metallic Card Wire. US Patent 9404201, filed October 5, 2012, and issued August 2, 2016.

Portail numérique Bibliothèque numérique eBooks Revues Références et comptes rendus Collections Prix et politiques d'abonnement Begell House Contactez-nous Language English 中文 Русский Português German French Spain