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ISSN Печать: 1044-5110
ISSN Онлайн: 1936-2684
Indexed in
FUTURE, OPPORTUNITIES AND CHALLENGES OF INKJET TECHNOLOGIES
Краткое описание
Inkjet printing relies on the formation of small liquid droplets to deliver precise amounts of material to a substrate under digital control. Inkjet technology is becoming relatively mature and is of great industrial interest thanks to its flexibility for graphical printing and its potential use in less conventional applications such as additive manufacturing and the production of printed electronics and other functional devices. Its advantages over traditional methods of printing include the following: it produces little or no waste, it is versatile because several different methods exist, it is noncontact, and it does not require a master template so that printed patterns can be readily modified on demand. However, the technology is in need of further development to become mainstream in emerging applications such as additive manufacturing (3D printing). This review contains a description of conventional and less common inkjet methods and surveys the current applications of inkjet in industry. This is followed by specific examples of the barriers, limitations, and challenges faced by inkjet technology in both graphical printing and manufacturing.
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Allwood Julian M., Childs Tom H.C., Clare Adam T., De Silva Anjali K.M., Dhokia Vimal, Hutchings Ian M., Leach Richard K., Leal-Ayala David R., Lowth Stewart, Majewski Candice E., Marzano Adelaide, Mehnen Jörn, Nassehi Aydin, Ozturk Erdem, Raffles Mark H., Roy Raj, Shyha Islam, Turner Sam, Manufacturing at double the speed, Journal of Materials Processing Technology, 229, 2016. Crossref
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Sowade Enrico, Kang Hyunkyoo, Mitra Kalyan Y., Weiß Oliver J., Weber Jürgen, Baumann Reinhard R., Roll-to-roll infrared (IR) drying and sintering of an inkjet-printed silver nanoparticle ink within 1 second, Journal of Materials Chemistry C, 3, 45, 2015. Crossref
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Mikolajek Morten, Friederich Andreas, Kohler Christian, Rosen Melanie, Rathjen Andreas, Krüger Klaus, Binder Joachim R., Direct Inkjet Printing of Dielectric Ceramic/Polymer Composite Thick Films, Advanced Engineering Materials, 17, 9, 2015. Crossref
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Hutchings Ian M., Martin Graham D., Hoath Stephen D., Introductory Remarks, in Fundamentals of Inkjet Printing, 2015. Crossref
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Furlani Edward P., Fluid Mechanics for Inkjet Printing, in Fundamentals of Inkjet Printing, 2015. Crossref
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Mulla Mohmed A., Yow Huai Nyin, Zhang Huagui, Cayre Olivier J., Biggs Simon, Colloid Particles in Ink Formulations, in Fundamentals of Inkjet Printing, 2015. Crossref
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Chang Chun-Ti, Bostwick J. B., Daniel Susan, Steen P. H., Dynamics of sessile drops. Part 2. Experiment, Journal of Fluid Mechanics, 768, 2015. Crossref
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Castrejón-Pita J. R., Willis S. J., Castrejón-Pita A. A., Dynamic nozzles for drop generators, Review of Scientific Instruments, 86, 11, 2015. Crossref
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Gunasekera Deshani H. A. T., Kuek SzeLee, Hasanaj Denis, He Yinfeng, Tuck Christopher, Croft Anna K., Wildman Ricky D., Three dimensional ink-jet printing of biomaterials using ionic liquids and co-solvents, Faraday Discussions, 190, 2016. Crossref
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Sowade Enrico, Mitra Kalyan Yoti, Ramon Eloi, Martinez-Domingo Carme, Villani Fulvia, Loffredo Fausta, Gomes Henrique L., Baumann Reinhard R., Up-scaling of the manufacturing of all-inkjet-printed organic thin-film transistors: Device performance and manufacturing yield of transistor arrays, Organic Electronics, 30, 2016. Crossref
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Chen Chin-Tai, Hung Tzu-Yi, Morphology and deposit of picoliter droplet tracks generated by inkjet printing, Journal of Micromechanics and Microengineering, 26, 11, 2016. Crossref
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Wu Peng, Wang Jun, Wang Xiangyu, A critical review of the use of 3-D printing in the construction industry, Automation in Construction, 68, 2016. Crossref
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Mitra Dana, Mitra Kalyan Yoti, Dzhagan Volodymyr, Pillai Nikhil, Zahn Dietrich R. T., Baumann Reinhard R., Work Function and Conductivity of Inkjet-Printed Silver Layers: Effect of Inks and Post-treatments, Journal of Electronic Materials, 47, 3, 2018. Crossref
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Chang Chun-Ti, Daniel Susan, Steen Paul H., Footprint geometry and sessile drop resonance, Physical Review E, 95, 3, 2017. Crossref
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Sumaiya Sharaf, Kardel Kamran, El-Shahat Adel, Organic Solar Cell by Inkjet Printing—An Overview, Technologies, 5, 3, 2017. Crossref
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Parry Ellis, Bolis Serena, Elston Steve J., Castrejón-Pita Alfonso A., Morris Stephen M., Drop-on-Demand Inkjet Printing of Thermally Tunable Liquid Crystal Microlenses, Advanced Engineering Materials, 20, 3, 2018. Crossref
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Clark Elizabeth A., Alexander Morgan R., Irvine Derek J., Roberts Clive J., Wallace Martin J., Sharpe Sonja, Yoo Jae, Hague Richard J.M., Tuck Chris J., Wildman Ricky D., 3D printing of tablets using inkjet with UV photoinitiation, International Journal of Pharmaceutics, 529, 1-2, 2017. Crossref
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Tan Edward, Jing Qingshen, Smith Michael, Kar-Narayan Sohini, Occhipinti Luigi, Needs and Enabling Technologies for Stretchable Electronics Commercialization, MRS Advances, 2, 31-32, 2017. Crossref
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Costa HL, Hutchings IM, Some innovative surface texturing techniques for tribological purposes, Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 229, 4, 2015. Crossref
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Wang Chien-Hsun, Tsai Ho-Lin, Hwang Weng-Sing, Direct Printing of 1-D and 2-D Electronically Conductive Structures by Molten Lead-Free Solder, Materials, 10, 1, 2016. Crossref
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Bernhard Polzinger, Jürgen Keck, Wolfgang Eberhardt, André Zimmermann, Inkjet-Printed Metal Lines and Sensors on 2D and 3D Plastic Substrates, in Handbook of Industrial Inkjet Printing, 2017. Crossref
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Rajeeva Bharath Bangalore, Alabandi Majd A., Lin Linhan, Perillo Evan P., Dunn Andrew K., Zheng Yuebing, Patterning and fluorescence tuning of quantum dots with haptic-interfaced bubble printing, Journal of Materials Chemistry C, 5, 23, 2017. Crossref
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Smith Michael, Choi Yeon Sik, Boughey Chess, Kar-Narayan Sohini, Controlling and assessing the quality of aerosol jet printed features for large area and flexible electronics, Flexible and Printed Electronics, 2, 1, 2017. Crossref
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Aphinyan Suphanat, Geethalakshmi K. R., Yeo Jingjie, Shakouri Amir, Ng Teng Yong, Numerical characterization of ultraviolet ink fluid agglomeration and the surfactant effect in nanoinkjet printing, Polymers for Advanced Technologies, 28, 9, 2017. Crossref
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Serra Pere, Laser printing of functional materials, Conference on Lasers and Electro-Optics, 2017. Crossref
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Ismail A. Said, Gañán-Calvo Alfonso M., Castrejón-Pita J. Rafael, Herrada Miguel A., Castrejón-Pita Alfonso A., Controlled cavity collapse: scaling laws of drop formation, Soft Matter, 14, 37, 2018. Crossref
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Al-Halhouli Alaaldeen, Qitouqa Hala, Alashqar Abdallah, Abu-Khalaf Jumana, Inkjet printing for the fabrication of flexible/stretchable wearable electronic devices and sensors, Sensor Review, 38, 4, 2018. Crossref
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Kumar Ball Amit, Das Raju, Das Debarghya, Shekhar Roy Shibendu, Murmu Naresh Chandra, Design, Development and Experimental Investigation of E-jet Based Additive Manufacturing Process, Materials Today: Proceedings, 5, 2, 2018. Crossref
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Wagoner Brayden W., Thete Sumeet S., Basaran Osman A., A new experimental method based on volume measurement for determining axial scaling during breakup of drops and liquid threads, Physics of Fluids, 30, 8, 2018. Crossref
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Mikolajek Morten, Reinheimer Timo, Muth Markus, Hohwieler Paul, Hoffmann Michael J., Binder Joachim R., Control of the Surface Morphology of Ceramic/Polymer Composite Inks for Inkjet Printing, Advanced Engineering Materials, 20, 9, 2018. Crossref
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Bell Tuuli M., Williamson David M., Walley Stephen M., Morgan C. Gordon, Kelly Cheryl L., Batchelor Lynette, An Assessment of Printing Methods for Producing Two‐Dimensional Lead‐Free Functional Pyrotechnic Delay‐Lines for Mining Applications, Propellants, Explosives, Pyrotechnics, 45, 1, 2020. Crossref
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Wang Jingfeng, Liu Yuyan, Fan Zhimin, Wang Wu, Wang Bin, Guo Zhanhu, Ink-based 3D printing technologies for graphene-based materials: a review, Advanced Composites and Hybrid Materials, 2, 1, 2019. Crossref
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Quetzeri-Santiago Miguel A., Castrejón-Pita Alfonso A., Castrejón-Pita J. Rafael, The Effect of Surface Roughness on the Contact Line and Splashing Dynamics of Impacting Droplets, Scientific Reports, 9, 1, 2019. Crossref
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Mao Yuxin, Wang Xiaojie, Li Xuan, Li Baoqing, Chu Jiaru, Modelling on the droplet formation and optimizing of the microfluidic cartridge used for the microfluidic impact printing, Journal of Micromechanics and Microengineering, 29, 12, 2019. Crossref
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Quetzeri-Santiago Miguel A., Hedegaard Clara L., Castrejón-Pita J. Rafael, Additive Manufacturing with Liquid Latex and Recycled End-of-Life Rubber, 3D Printing and Additive Manufacturing, 6, 3, 2019. Crossref
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Saadatzi Mohammad Nasser, Baptist Joshua R., Yang Zhong, Popa Dan O., Modeling and Fabrication of Scalable Tactile Sensor Arrays for Flexible Robot Skins, IEEE Sensors Journal, 19, 17, 2019. Crossref
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Henares Terence G., Yamada Kentaro, Suzuki Koji, Citterio Daniel, Inkjet Printing of Biomolecules for Biorecognition, in Design of Polymeric Platforms for Selective Biorecognition, 2015. Crossref
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Zhu Siqi, Kherbeche Abderrahmane, Feng Yumeng, Thoraval Marie-Jean, Impact of an air-in-liquid compound drop onto a liquid surface, Physics of Fluids, 32, 4, 2020. Crossref
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Fraters Arjan, Jeurissen Roger, van den Berg Marc, Reinten Hans, Wijshoff Herman, Lohse Detlef, Versluis Michel, Segers Tim, Secondary Tail Formation and Breakup in Piezoacoustic Inkjet Printing: Femtoliter Droplets Captured in Flight, Physical Review Applied, 13, 2, 2020. Crossref
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Speirs N. B., Langley K. R., Taborek P., Thoroddsen S. T., Jet breakup in superfluid and normal liquid He4, Physical Review Fluids, 5, 4, 2020. Crossref
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Wee Hansol, Wagoner Brayden W., Kamat Pritish M., Basaran Osman A., Effects of Surface Viscosity on Breakup of Viscous Threads, Physical Review Letters, 124, 20, 2020. Crossref
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Zhao Weiwei, Lin Shiji, Chen Longquan, Li Er Qiang, Thoroddsen Sigurdur T., Thoraval Marie-Jean, Jetting from an impacting drop containing a particle, Physics of Fluids, 32, 1, 2020. Crossref
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Lee Ji-Hyeon, Kim Jin-Ho, Hwang Kwang-Taek, Hwang Hae-Jin, Han Kyu-Sung, Formulation of a graft polymer-containing aqueous yellow ceramic ink for digital ink-jet printing, RSC Advances, 10, 4, 2020. Crossref
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Jian Zhen, Channa Murad Ali, Kherbeche Abderrahmane, Chizari Hossain, Thoroddsen Sigurdur T., Thoraval Marie-Jean, To Split or Not to Split: Dynamics of an Air Disk Formed under a Drop Impacting on a Pool, Physical Review Letters, 124, 18, 2020. Crossref
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van der Meulen Mark-Jan, Reinten Hans, Wijshoff Herman, Versluis Michel, Lohse Detlef, Steen Paul, Nonaxisymmetric Effects in Drop-On-Demand Piezoacoustic Inkjet Printing, Physical Review Applied, 13, 5, 2020. Crossref
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Yi Langlang, Zhao Lei, Xue Qilu, Cheng He, Shi Hongyan, Fan Jinkun, Cai Shixuan, Li Guoqian, Hu Bo, Huang Liyu, Tian Jie, Non-powered capillary force-driven stamped approach for directly printing nanomaterials aqueous solution on paper substrate, Lab on a Chip, 20, 5, 2020. Crossref
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Kamat Pritish M., Wagoner Brayden W., Castrejón-Pita Alfonso A., Castrejón-Pita José R., Anthony Christopher R., Basaran Osman A., Surfactant-driven escape from endpinching during contraction of nearly inviscid filaments, Journal of Fluid Mechanics, 899, 2020. Crossref
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Lee Ji-Hyeon, Kim Jin-Ho, Hwang Kwang-Taek, Hwang Hae-Jin, Han Kyu-Sung, Digital inkjet printing in three dimensions with multiple ceramic compositions, Journal of the European Ceramic Society, 41, 2, 2021. Crossref
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Wee Hansol, Wagoner Brayden W., Garg Vishrut, Kamat Pritish M., Basaran Osman A., Pinch-off of a surfactant-covered jet, Journal of Fluid Mechanics, 908, 2021. Crossref
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Maddipatla Dinesh, Narakathu Binu B., Turkani Vikram S., Hajian Sajjad, Bazuin Bradley J., Atashbar Massood Z., A Flexible Copper Based Electrochemical Sensor Using Laser-Assisted Patterning Process, 2018 IEEE SENSORS, 2018. Crossref
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Gbaguidi Audrey, Madiyar Foram, Kim Daewon, Namilae Sirish, Multifunctional inkjet printed sensors for MMOD impact detection, Smart Materials and Structures, 29, 8, 2020. Crossref
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Basak Indranil, Nowicki Gudrun, Ruttens Bart, Desta Derese, Prooth Jeroen, Jose Manoj, Nagels Steven, Boyen Hans-Gerd, D’Haen Jan, Buntinx Mieke, Deferme Wim, Inkjet Printing of PEDOT:PSS Based Conductive Patterns for 3D Forming Applications, Polymers, 12, 12, 2020. Crossref
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Farjam Nazanin, Cho Tae H., Dasgupta Neil P., Barton Kira, Subtractive patterning: High-resolution electrohydrodynamic jet printing with solvents, Applied Physics Letters, 117, 13, 2020. Crossref
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Kumar Srivastava Ashish, Kumar Nilesh, Rai Dixit Amit, Friction stir additive manufacturing – An innovative tool to enhance mechanical and microstructural properties, Materials Science and Engineering: B, 263, 2021. Crossref
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Teo Mei Ying, Kee Seyoung, Stuart Logan, Stringer Jonathan, Aw Kean C., Printing of covalent organic frameworks using multi-material in-air coalescence inkjet printing technique, Journal of Materials Chemistry C, 9, 36, 2021. Crossref
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Wagoner Brayden W., Garg Vishrut, Harris Michael T., Ramkrishna Doraiswami, Basaran Osman A., Oscillations of a ring-constrained charged drop, Journal of Fluid Mechanics, 921, 2021. Crossref
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Kumar Vineet, Isanaka Bhargav Reddy, Gupta Sristi, Kushvaha Vinod, Future Trends and Technologies in Additive and Substractive Manufacturing, in Additive and Subtractive Manufacturing of Composites, 2021. Crossref
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Mecozzi L., Gennari O., Coppola S., Olivieri F., Rega R., Mandracchia B., Vespini V., Bramanti A., Ferraro P., Grilli S., Easy Printing of High Viscous Microdots by Spontaneous Breakup of Thin Fibers, ACS Applied Materials & Interfaces, 10, 2, 2018. Crossref
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Modak Chandantaru Dey, Kumar Arvind, Tripathy Abinash, Sen Prosenjit, Drop impact printing, Nature Communications, 11, 1, 2020. Crossref
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Adamtsevich Aleksey, Pustovgar Andrey, Adamtsevich Liubov, Materials for 3D Concrete Printing: Approach to Standardization in Russia, Materials Science Forum, 1043, 2021. Crossref
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Sen Uddalok, Datt Charu, Segers Tim, Wijshoff Herman, Snoeijer Jacco H., Versluis Michel, Lohse Detlef, The retraction of jetted slender viscoelastic liquid filaments, Journal of Fluid Mechanics, 929, 2021. Crossref
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Pal Akhilesh Kumar, Mohanty Amar K., Misra Manjusri, Additive manufacturing technology of polymeric materials for customized products: recent developments and future prospective, RSC Advances, 11, 58, 2021. Crossref
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Tofan Tim, Kruggel-Emden Harald, Turla Vytautas, Jasevičius Raimondas, Numerical Modeling of the Motion and Interaction of a Droplet of an Inkjet Printing Process with a Flat Surface, Applied Sciences, 11, 2, 2021. Crossref
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Gao Peng, Hunter Aaron, Benavides Sherwood, Summe Mark J., Gao Feng, Phillip William A., Template Synthesis of Nanostructured Polymeric Membranes by Inkjet Printing, ACS Applied Materials & Interfaces, 8, 5, 2016. Crossref
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Anthonisen-Añabeitia Iraia, Olabarria Itxaso Maguregui, Digital Printing in Contemporary Art. A review for conservation decision-making, Conservar Património, 35, 2020. Crossref
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Mitra Dana, Thalheim Robert, Zichner Ralf, Inkjet Printed Heating Elements Based on Nanoparticle Silver Ink with Adjustable Temperature Distribution for Flexible Applications, physica status solidi (a), 218, 17, 2021. Crossref
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Thi Kim Cuc Mai, Atourki Lahoucine, Ouafi Mouad, Hashmi Syed Ghufran, A synopsis of progressive transition in precursor inks development for metal halide perovskites-based photovoltaic technology, Journal of Materials Chemistry A, 9, 47, 2021. Crossref
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Han Bumsoo, Yun Gyu Young, Boley J. William, Kim Samuel Haidong, Hwang Jun Young, Chiu George T.-C., Park Kinam, Dropwise gelation-dehydration kinetics during drop-on-demand printing of hydrogel-based materials, International Journal of Heat and Mass Transfer, 97, 2016. Crossref
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Mondal K., McMurtrey M.D., Present status of the functional advanced micro-, nano-printings – a mini review, Materials Today Chemistry, 17, 2020. Crossref
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Al-Halhouli Ala’aldeen, Albagdady Ahmed, Alawadi Ja’far, Abeeleh Mahmoud Abu, Monitoring Symptoms of Infectious Diseases: Perspectives for Printed Wearable Sensors, Micromachines, 12, 6, 2021. Crossref
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Archer Justice, Walker Jim S., Gregson Florence K. A., Hardy Daniel A., Reid Jonathon P., Drying Kinetics and Particle Formation from Dilute Colloidal Suspensions in Aerosol Droplets, Langmuir, 36, 42, 2020. Crossref
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Denner Fabian, Evrard Fabien, Castrejón-Pita Alfonso Arturo, Castrejón-Pita José Rafael, van Wachem Berend, Reversal and Inversion of Capillary Jet Breakup at Large Excitation Amplitudes, Flow, Turbulence and Combustion, 108, 3, 2022. Crossref
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Baldini Giulia, Albini Alessandro, Maiolino Perla, Cannata Giorgio, An Atlas for the Inkjet Printing of Large-Area Tactile Sensors, Sensors, 22, 6, 2022. Crossref
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Liu Xiao, Wagoner Brayden W., Wee Hansol, Basaran Osman A., Effect of initial conditions on promotion and inhibition of breakup during filament contraction, AIChE Journal, 68, 2, 2022. Crossref
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Castrejón-Pita José Rafael, Castrejón-Pita Alfonso Arturo, Thete Sumeet Suresh, Sambath Krishnaraj, Hutchings Ian M., Hinch John, Lister John R., Basaran Osman A., Plethora of transitions during breakup of liquid filaments, Proceedings of the National Academy of Sciences, 112, 15, 2015. Crossref
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Alayoubi Alaadin, Zidan Ahmed, Asfari Sarah, Ashraf Muhammad, Sau Lee, Kopcha Michael, Mechanistic understanding of the performance of personalized 3D-printed cardiovascular polypills: A case study of patient-centered therapy, International Journal of Pharmaceutics, 617, 2022. Crossref
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Kamal Waqas, Li Mengmeng, Lin Jia‐De, Parry Ellis, Jin Yihan, Elston Steve J., Castrejón‐Pita Alfonso A., Morris Stephen M., Spatially Patterned Polymer Dispersed Liquid Crystals for Image‐Integrated Smart Windows, Advanced Optical Materials, 10, 3, 2022. Crossref
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Huang Zheguan, Tang Yang, Liu Zhibin, Zhang Xiaofei, Zhou Yan, Xie Yonglin, A Simple Method for Fabricating Ink Chamber of Inkjet Printheads, Micromachines, 13, 3, 2022. Crossref
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Zendehdel Mahmoud, Yaghoobi Nia Narges, Paci Barbara, Generosi Amanda, Di Carlo Aldo, Zero‐Waste Scalable Blade–Spin Coating as Universal Approach for Layer‐by‐Layer Deposition of 3D/2D Perovskite Films in High‐Efficiency Perovskite Solar Modules, Solar RRL, 6, 3, 2022. Crossref
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Gardner Steven D., Islam Md. T., Alexander J. Iwan D., Massoud Yehia, Haider Mohammad R., A Carbon Nanotube Inkjet-Printed Hybrid Circuit for Non-Conventional Computing, 2020 IEEE 63rd International Midwest Symposium on Circuits and Systems (MWSCAS), 2020. Crossref
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Aksoy Yunus Tansu, Eneren Pinar, Koos Erin, Vetrano Maria Rosaria, Spreading of a droplet impacting on a smooth flat surface: How liquid viscosity influences the maximum spreading time and spreading ratio, Physics of Fluids, 34, 4, 2022. Crossref
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Lohse Detlef, Fundamental Fluid Dynamics Challenges in Inkjet Printing, Annual Review of Fluid Mechanics, 54, 1, 2022. Crossref
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Hussain Arif, Abbas Naseem, Ali Ahsan, Inkjet Printing: A Viable Technology for Biosensor Fabrication, Chemosensors, 10, 3, 2022. Crossref
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Baro Jürgen, Fleckenstein Christoph, UV‐ Curable Alkenyl Monomers and Oligomers – The Backbone Chemistry of UV Inkjet Inks , in Inkjet Printing in Industry, 2022. Crossref
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Keck J., Gläser K., Juric D., Eberhardt W., Zimmermann A., Digital Functional Printing Based on Nano Metal Inks, in Inkjet Printing in Industry, 2022. Crossref
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Li Dege, Cao Yi, Huang Bingfang, Wu Xinlei, Hu Guofang, Wang Xiaolong, Liu Yonghong, Zhang Yanzhen, Fragmentation of inviscid liquid and destination of satellite droplets, Physics of Fluids, 34, 8, 2022. Crossref
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Kumar Sanjay, Deposition Process, in Additive Manufacturing Classification, 2022. Crossref
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Zhao Shun, Wang Qiang, Fang Xinjun, Liang Wei, Cao Yu, Zhao Changyi, Li Lu, Liu Chunbao, Wang Kunyang, Application and Development of Autonomous Robots in Concrete Construction: Challenges and Opportunities, Drones, 6, 12, 2022. Crossref
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Chen Hui, Guo Liang, Zhu Wenbo, Li Chunlai, Recent Advances in Multi-Material 3D Printing of Functional Ceramic Devices, Polymers, 14, 21, 2022. Crossref